Die Cleaning Automatic Systems

Save more than 35% in cycle time

Description

Tx is a line of tanks and systems, designed for the industrial cleaning of extrusion dies using high temperature diluted caustic soda. The systems are built entirely in highly corrosion resistant AISI 304 steel. Since the dissolution capacity of aluminium is closely related to the temperature of the treatment, being able to work at higher temperatures reduces treatment times by up to 35% with obvious advantages in terms of efficiency and energy savings.

The systems are designed to avoid unwanted hydrogen formation and can automatically manage the reintegration of the evaporated solution during the cycle as well as safely control the cooling of the solution itself. The systems created are completely automatic and allow the daily cleaning and rinsing of huge number of dies. The tanks designed with a special external thermal insulation, integrate a burner that allows to reach and maintain the operating temperatures in a very short time.

Special suction inlets ensure the safe evacuation of hydrogen and caustic vapors. Finally, an efficient internal soda recirculation system, managed by a dedicated pump, ensures high quality cleaning even on dies with particularly complex geometries. The dies are inserted and extracted at the end of the cycle only in empty tanks without traces of soda or caustic fumes, guaranteeing extreme operational safety

Main General Advantages

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Easy installation and connection to existing soda storage buffers or manual loading systems

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Space Saving

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Long service life thanks to the construction in corrosion resistant AISI 304 steel

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High thermal insulation

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Working temperature up to 108 °C

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Cycle times reduction up to 35%

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Suction system for hydrogen and soda fumes

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Pneumatic lid opening

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Lid with safety anti-drop system

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Double hand lid activation with hardware lock

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Cycle duration and temperature programmable

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Maximum level safety sensor with safety load lock valve

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Safety sensor to prevent burner start without liquid

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Optimized internal soda recirculation

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Automatic heating management

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Automatic cooling management

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Automatic refill management of the evaporated solution

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Automatic management of temperature and cycle duration

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Reduced energy consumption

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Easy and intuitive use with simple buttons for loading, unloading, start cycle

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Improvement of operators air quality thanks to the lid and the suction system

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Possibility of customization based on the existing loading / unloading system and the required cycles

Technical data

Model
Capacity Without Dies
L
Basket Capacity
n.
Internal Dimension l-p-a
Lids n.
Burner Power
‍Kw
Max Working temperature
°C
Recirculation pump Power
Kw
Required air pressure Bar
TX 1000
1000
1
1300x1300x1220
1
37
108
2.2
6-8
TX 2500
2500
2
2300x1300x1220
1
50
108
2.2
6-8
TX 2500D
2500
2
2300x1300x1220
2
37x2
108
2.2x2
6-8
TX 4500D
4500
2
2700x1500x1220
2
50x2
108
2.2x2
6-8
TX 6500
6500
3
3900x1600x1220
1
100
108
2.2
6-8
TX 6500D
6500
3
3900x1600x1220
2
100+50
108
2.2x2
6-8
Modello
TX 1000
TX 2500
TX 2500D
TX 4500D
TX 6500
TX 6500D
Capacità Senza matrici
L
1000
2500
2500
4500
6500
6500
Capacità Ceste n.
1
2
2
2
3
3
Dimensione interna l-p-a
1300
x
1300
x1
220
2300
x
1300
x
1220
2300
x
1300
x
1220
2700
x
1500
x
1220
3900
x
1600
x
1220
3900
x
1600
x
1220
Coperchi n.
1
1
2
2
1
2
Bruciatori Potenza Kw
37
50
37x2
50x2
100
100+50
Temperatura Massima di Lavoro
°C
108
108
108
108
108
108
Potenza Pompa Ricircolo Kw
2.2
2.2
2.2x2
2.2x2
2.2
2.2x2
Pressione Aria Compressa
6-8
6-8
6-8
6-8
6-8
6-8

For other dimensions, interfaces, custom cycles please ask

Made in compliance with machinery directive MD 2006/42/EC